Automated Order Fulfillment

Download Automated Order Fulfillment Modules PDFDirect high-speed, high-volume, and automated order fulfillment with the SINTHESIS™ Automated Order Fulfillment Software Modules. More accurate, efficient picking strategies deliver high productivity and throughput from DISPEN-SI-MATIC™ pick machines, pick-to-light systems, automated storage and retrieval systems, horizontal and vertical carousels, and robotic gantry picking units. Inventories and product locations in each machine influence the optimum picking strategy to maximize order fulfillment rates. Correct picks are verified and shortages are reported and rectified at error correction stations. Integrated with a full line of extendible modules, SINTHESIS™ creates dynamic order fulfillment processes, from order receipt through order shipment, for distribution centers that provide full-case and split-case, item-oriented fulfillment. And each of these modules can be further customized to deliver even greater productivity in your particular application.

Software Modules

DISPEN-SI-MATIC™ Picking Director

Maximizes the order filling throughput of one or many SI DISPEN-SI-MATIC™ A-frame automated item picking machines. Controls each channel of an A-frame to dispense the correct number of items to a moving belt or into a passing tote. Diagnoses order progress, shortages, out-of-stock, and other fault conditions in “real time”.

Main Features:
  • Maintains inventories of item quantities stored in each lane and A-frame
  • Controls electrical and mechanical devices associated with picking actions
  • Records performance statistics for each DISPEN-SI-MATIC
  • Tracks orders through each A-frame
  • Coordinates injection of items picked to a belt or into totes or cartons

ASRS Director/Gantry Picking Director

Communicates to multiple automated storage and retrieval systems, SI ROBOTIC-APR™ gantry robots, and controls processes, optimizing the travel time of ASRS cranes or gantry robots to maximize system efficiency.

Main Features:
  • Provides operator directives via terminal displays
  • Verifies correct pick via automated or manual bar code scanners
  • Coordinates movement of multiple ASRS cranes and gantries

Carousel Picking Director

Communicates to multiple vertical or horizontal carousels, including light bars and displays, and controls processes, optimizing carousel rotation times to maximize system efficiency

Main Features:
  • Provides operator directives
  • Verifies correct pick via bar code scanners
  • Coordinates movement of multiple carousels to improve operator efficiency
  • Groups picks into batches when multiple orders are picked together